Wondermat Logo Soft and Safe Flooring:  Children's Play Mats, Exercise Mats, Trade Show Mats, Sport & Martial Arts Mats, Puzzle Mats, Gym mats

SINCE 1992

INSTALLATION GUIDE
AREA MATS CUSTOM MATS OUTDOOR USE TIPS & TRICKS

As always, a good installation begins with good planning

Proper product selection and installation plays a key role in the performance of Wondermat Flooring.  We recommend reviewing the general product attributes found in the Design Center and the specifics of each product line in the Catalog.  We also suggest you fill out the form to Request the Free Samples so you can see the actual colors, thickness (or pattern) of the mat you are interested in BEFORE you order.

This guide is designed to facilitate the successful installation of Wondermat soft flooring products, for both the professional installation technician and the DIY (do-it-yourself) customer.  These standards have been adopted by Wondermat brand interlocking foam mats over the last 12+ years, and may not be suitable for other foam mat products, since not all foam mats are made with the same chemistry, technology or materials.

Under normal circumstances, Wondermat should be installed as a "Floating Floor,"  which means it should not be secured to a sub floor using nails, screws or other permanent adhesives.  In this regard, installation of Wondermat is similar to installing laminate flooring; in that the objective is to cover the floor with a solid, interlocked mass, and allow enough room for expansion and contraction with seasonal changes in ambient temperature and humidity conditions.   

 

 

THINGS YOU SHOULD KNOW BEFORE INSTALLING WONDERMAT

EXPANSION/CONTRACTION - This product is subject to expansion and contraction with temperature change in the same way that "floating" wood floor systems are; but the process is accelerated due to the fact that the mat is a foamed plastic, and therefore full of air.  As a general rule, allow at least 1/4 inch on all sides between the mat and wall to allow for expansion.  This can easily be covered with simple molding and will work for most installations up to 16 feet wide.  Installations over 16 feet wide should allow at least 1/32 inch per foot of width if the mat is contained by walls or other rigid structure .  For example, a 20 foot wide wall-to-wall installation would require a minimum of 20/32 (3/4) inch of space to allow for expansion.  Along the same lines, if certain parts of your mat are going to be anchored to the ground by heavy objects on top of the mat, you may need to segment your mat to allow for expansion.  See the "Segmenting Mats" page in Tips and Tricks.

High Heels and Sharp Objects - It goes without saying, but we'll say it anyways:  This is just not the right product to install in areas where high heels, sharp pet claws or other sharp objects will be in contact with the floor often.  It will will still pad and insulate your floor, but the appearance will suffer. No manufacturer considers this a manufacturing defect.  It's normal wear and tear, so think about your use before deciding if this this the right material for your particular flooring application. 

A 200 pound man wearing men's dress shoes with a regular heel, will exert less than 30 lbs. pressure per square inch. However, a ladies high, thin heel can seriously damage all types of floor coverings. A 110 lb. woman wearing these shoes can exert in excess of 1,000 lbs. pressure per square inch. These shoes can dent hardwood floors, chip ceramic tile, puncture carpet and pad, and dent vinyl floors. Sheet vinyl products will withstand static loads of up to 75 lbs. per square inch, and Wondermat, being a high density foam, will withstand even less; in the 40~44 lb. range.

The same philosophy applies to chair legs, table legs, etc. The narrower the leg, the higher the risk of an indentation problem. Proper floor protectors are a must for preventative maintenance. The ideal size is two inches or larger, completely flat and composed of a material that will not scratch or stain a vinyl floor. The protectors must rest flat on the floor. Uneven or angled protectors, with only an edge in contact with the floor can cause indentation problems.

Heated Sub-Floors - We don't recommend insulating an entire heated sub-floor with Wondermat. We understand why someone would install a small area mat for a child in a room heated in this manner, but it makes no sense to cover a full heated sub-floor with Wondermat since most of the heat will be trapped by the mat, and that may lead to problems with the underlying floor material.  That said, if your room is heated by radiant coils in the sub-floor, the temperature should not exceed 85f or you may experience expansion problems with the mat. 

 

LETS GET STARTED!
OK, you've been to our Design Center and decided on the type of mat you are installing and selected the product, border and tile size you are going to use.  You've drawn out your installation or used the Make-A-Mat calculator to determine the materials needed for the job, placed your order, and now find yourself looking at a bunch of Wondermat boxes.  Now what?
Acclimation: If you are doing a Wall-to-Wall type installation in a room, allow 24 hours for your Wondermat to acclimate to the conditions in the installation area.  Remove the tiles from the cartons and stack them flat on the floor without placing them near a direct heat or air conditioning source.

In a simple area mat installation, the only requirement is that you allow for expansion along walls and other unmovable obstacles.

 

STEP 1: PREPARE THE SUB-FLOOR

You should inspect and prepare the surface that you are going to install Wondermat on.  As a general rule, wood, tile, linoleum, concrete or other hard smooth surfaces are all suitable.  The surface should be clean, dry and relatively smooth.  Sand, dirt or dust below the mat may cause the assembled mat to slide, so cleaner is better.  If installing over wood, make sure there are no nails sticking up.   To speed your installation, completely clear the area where your new Wondermat will be installed.

If you are installing on top of carpet, you may notice that your mat tends to buckle or move around the room.  All carpets have what is called a "Nap," which is simply the direction all the fibers are running in.  You can see this when you vacuum in the "wrong direction" on a carpet.  The up and down motion on the mat, when installed on carpet, will make it want to move in the direction of the Nap.  THE SOLUTION is to install plastic carpet runners on top of the carpet (spikes down!) before laying the mat down.  This will eliminate the Nap movement effect. 

Prepare the sub-floor

 

SELECT THE TYPE OF MAT YOU ARE INSTALLING FOR FURTHER INSTRUCTIONS:
Install a simple AREA MAT Install a CUSTOM CUT MAT
Show me how to use standard tile sizes and border systems to create general sized mats  WITHOUT having to cut anything. Show me how to trim a mat to fix my exact dimensions using standard tiles and borders, with the tools shown below.

 

TOOLS AND SUPPLIES (For custom installations)

The basic tools needed for custom cut mat installation are:

A straight-blade Utility Knife (we use Stanley®) with spare blades, for cutting tiles.
A fine point felt pen for marking cut locations.
A metal ruler or other THIN straight edge (24-36 inch) for use as a cutting guide.
A tape measure for verifying measurements before cutting tiles.
A solid cutting board to protect sub-floor while cutting tiles.

If you are cutting a large mat in an open area, like a trade show mat, you may find a Chalk Line easier than marking individual tiles.
Marking and cutting custom corner tiles may be simplified using a metal Square if you know your way around one.

 

If it doesn't say WONDERMAT®...  You just have to wonder.™
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