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Soft and Safe Flooring: Children's Play Mats, Exercise Mats, Trade Show Mats, Sport &
Martial Arts Mats, Puzzle Mats, Gym mats Frequently Asked Questions |
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Hi there, and welcome to our help desk! First, you need to know that although this is a web site, there are real people answering the phones. If you get stuck with anything, please call our toll-free phone number for help: 1-888-809-6633. We can answer your questions, offer design assistance and take your orders by phone. We look forward to being of service! |
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What kind of Guarantee,
Warranty and Return Policy does Wondermat® have? |
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How do I Install
Wondermat? |
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How do I Clean Wondermat? |
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the right one for my Application? Please see our Design Center for an explanation the different product types and their applications. |
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Do the different
tile sizes connect with each other? All 1, 2 and 3 foot tiles connect with each other and their respective Border system, regardless of the thickness. The 18 inch Designer tiles and 1 Meter Sport tiles use their own interlock system. |
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What is Wondermat made from? Wondermat begins it life as a sheet of blended EVA and PE plastics, made to our specifications, that is turned into the foam material you see by means of giant hydraulic presses and a lot of heat. Simply put, it's FOAMED PLASTIC. This is a good thing, for many reasons. There are no CFC's involved in production, for starters. Also, no rubber or latex is used, so allergies are not really a problem and hardwood floor coatings can handle it. Because it's not a PVC compound, there are no PCB's to worry about either. Very clean and hygienic compared to traditional carpeting or rubber backed mats. Another common misconception is that all these foam mats use the same quality of foam. They do not! In the process of creating the foam, we all have the option of substituting quality chemicals for cheap ones, or varying the amount and type of fillers used. A simple way to illustrate this is by the weight of two different products. For example, the Wondermat® item WMR500 has a net weight of 13.5 pounds. An identical LOOKING product from a competitor has a weight of only 9 pounds. The same 36 letters and numbers, the same thickness and the same size tiles, but it's weight is 33% less than the Wondermat® product. Go figure? Chemistry in action. |
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Our Designer and Coated Series mats do have a stronger odor than our standard mats. What you smell is the Poly Urethane coating that we use on top of the print film, and that will dissipate in a few days. Similar in smell to a new linoleum floor. |
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How do I know if my product is authentic Wondermat® brand merchandise? We're proud to be making the highest quality foam mats in the world. Our name and logo are stamped into the back of every full single-sided tile, or the side of every two-sided tile that we manufacture. We don't want to be confused with the cheaper products that use inferior chemistry. They may look like ours, on some level, but they don't perform like ours over time. If you have the packaging, you will see the yellow Wondermat® logo on the zippered storage bag the set came it and on the brochure that is included in each set. As we have been saying for 15 years: If it doesn't say Wondermat, you just have to wonder! TM |
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What kind of testing has been done on Wondermat? Nobody has tested this product like we have. Before we ever sold a single piece of Wondermat® back in 1992, we had input from over 500 kids, their parents and over 100 educators through public testing of our prototypes. Many millions of people have walked all over our products for more than 10 years at major shopping malls across America as part of our own retail kiosk program, through our participation with the annual Better Homes and Gardens mall shows, and in children's entertainment areas with various property management firms. And that's before we start talking about the thousands of trade show and exhibit booths we've covered. That's real-life testing over a long period of time, and it has helped us make a better product. We also have off-site, 3rd party lab testing done to make sure our products conform to the requirements of the Consumer Products Safety Commission for both toys and floor coverings. Since we sell our products all over the world, we also test to Japanese and European standards. PDF version test reports available online: |
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| Composition | Flammability | Fall Height | Letters/Numbers/Symbols |
| Toys (US) | Toys (JP) | Toys (EU) | Plain Tiles |
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Wondermat® 1, 2 and 3 foot tiles have been compatible with most mats on the market since the early 1990's. A couple of companies came out with different interlock styles over the years, but the 30cm tile (What everyone calls 1 foot) is still the dominate tile size for most mats sold around the world. The best way to make sure that your existing tiles will work with Wondermat is to go to our Free Samples page and order a sample from us. We'll send you a sample tile that has three of our interlocking tabs for comparison. |
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Why do the larger tile sizes cost more per square foot? As the size of a foam tile increases, the odds of a surface defect on the tile increase. This results in lost material that must be factored into the final cost of the product. For example, a surface defect on a three foot square tile is the equivalent of loosing enough material to make 9 one foot tiles. It affects the final cost, but our quality standards are so high that we guarantee your new mat will have no significant SURFACE DEFECTS regardless of the tile size. Don't let anyone fool you. Major surface defects are not normal; they're a sign of bad chemistry to begin with and poor quality control during production. |
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Can I put heavy thing like furniture on it? Yes, you may place furniture directly on the mat, but it will compress exactly like carpet does. You should use floor pads to distribute the weight of heavy furniture to minimize mat compression. Blunt, but narrow chair legs should be avoided, unless using floor pads to distribute the weight. Unlike carpet, if your furniture does compress your floor you only have to replace individual Wondermat tiles; not the whole floor. For appliances (refrigerators, washers & dryers) and large fixed objects (Machinery) we recommend building the mat around the object so it rests on solid ground. If you are using Wondermat to isolate vibration or noise from exercise equipment or appliances, ensure the item is stable enough for normal, safe operation before using. |
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Will the color fade if I leave it outside? Yes, the suns UV rays will cause all the colors to fade over time, but different colors fade at different rates. See the Installation Guide for more details on Outdoor Installations and which colors are best for sunny locations. |
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Will water hurt it? Wondermat® is a closed cell foam that DOES NOT absorb water like a sponge. You may get algae to grow on the un-embossed surfaces if you never give the product a chance to dry out. We suggest the product be allowed to dry out every once in a while and that the product, if used outdoors, be stored inside during the winter months if you you have freezing temperatures, frost, high winds or other weather extremes. |
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We all use the metric system in this business. The foaming objective for our Standard Series, Designer Series and Coated Series is 14.5 mm (about 5/8 in.). The foaming objective for single density Sport Series tiles is either 20mm (about 3/4 in) or 25mm (about 1 inch). That's the goal, but not the actual result. There just happens to be a .5 mm variance in the foam due to chemical, heat and atmospheric conditions. It's FOAM. It happens. The good news is that because our foam quality is so high, we have LESS of a variance than anyone. Good chemistry foams good and marginal chemistry foams OK. Besides a thickness problem, marginal foam also has a tendency to "burn" when it's made (kind of a sandpaper finish). You have to use good chemistry to begin with if you want to put a surface like our EZ-Clean texture onto a mat. |
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1. Wondermat is NOT to be used as
fall protection under conventional outdoor play equipment such as swing sets,
monkey bars, horizontal bars and other outdoor climbing equipment. If your project is in a partial sun or shady area (decks & patios) and you are not using it under climbing equipment, then Wondermat would be suitable for your project. Wondermat Sport Series does provide sufficient protection for most of the plastic ground level and low-height play equipment on the market.For more detailed information on setting up outdoor play areas, we recommend visiting the Consumer Product Safety Commission web site for the most thoughtful discussion on this subject we have seen. Their Home Playground Safety Tips and Public Playground Safety guidelines are especially helpful, and their list of Playground Related Publications has other eye opening articles and mind numbing statistics. |
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Is it safe to use for babies? We are especially concerned about the safety of the children using our products. Even products that do not contain small parts can be torn or bitten into smaller pieces. Wondermat is definitely not a teething toy and you should not allow your children to chew or bite on this product. The extra safety warning on some of our products is overprotective, and is not required by the Consumer Product Safety Commission. We just feel, as parents ourselves, that parents should be advised that there is a potential for the child creating small parts by biting or chewing on the material. That said, technically the tiles and borders that make up our modular Interlocking Floor System are baby-safe. In 2004, the last of our small parts were removed from our Picture Puzzle designs (WMR503A, B & C). Our entire Educational Toy line, consisting of, 5.7 Inch tiles, are all rated for children ages 3 and up due to small parts. Our philosophy on small parts goes a little further: Every child is at a different developmental stage, and age is not necessarily the only factor. The truth is there are 10 year olds that should not be exposed to products with small parts. Our advise is that anyone using Wondermat toys or flooring products be developmentally past the point of wanting to put the product in their mouth, regardless of their age. |
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Can I install Wondermat on top of existing carpeting? Yes and no. Too much up and down movement of the mat due to deep carpet pile and/or pad is not good, since the tiles can become uneven. Bigger tile sizes will minimize the number of edges, and thicker tiles will minimize the up and down movement, but the general rule is to install only on a fairly rigid surface. If in doubt, order a couple of tiles and try it out before you place a full order. That way if it doesn't look like it will work, you only have to pay return shipping on a few items instead of a whole mat. The other issue is that all carpet has what is called a "nap," which is the direction that all the fibers are running in. You see this when you vacuum "in the wrong direction" across a carpet. This nap will tend to make the mat want to slide in the direction of the nap as it moves up and down during use. If you find that your mat is creeping across the carpet, or it is buckling, then this is what is happening. The solution is to install plastic carpet runners (spikes down!) on top of the carpet and then put the mat on top of that. The carpet runners are 2-3 feet wide and sold in rolls at most home centers. See the Installation Guide for more info. |
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Can I install Wondermat in a room with a heated sub-floor? This actually gets asked quite a bit, and at first we wondered why anyone would want to put an insulating layer of foam on top of an expensive heated sub-floor system. Obviously the people asking this have some safety issue they are trying to address, so here are the issues you need to be aware of: 1. Because the mat is a
foamed plastic, it will
respond to temperature changes by expanding and contracting.
The temperature of the sub-floor should not exceed 85 degrees, to avoid
excessive expansion. |
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| If it doesn't say WONDERMAT®... You just have to wonder.™ | ||
| HOME USES | INSTITUTIONAL USES | BUSINESS USES |
| Children's Play areas | Preschool & Daycare | Trade Shows & Conventions |
| Basement floors | Elementary Schools | Anti-Fatigue flooring |
| Home Gyms & Weight Rooms | Libraries | Gyms & Health Clubs |
| Aerobic and Exercise areas | Doctor & Dental Offices | Aerobic, Dance & Tumbling |
| Patios and Decks | Hospitals | Warehouses & Work Stations |
| Kitchens & Bathrooms | Physical Therapy areas | Martial Arts Studios |
| Entry mats & Garages | Pool, Spa & Wet areas | Ice skating rinks |
POPCORN International, Inc.
10 Meadowpoint
Aliso Viejo, CA 92656
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Toll-Free Order Line 1-888-809-6633 |
Int'l / Local 1-949-362-8445 |
Fax
1-949-203-2269 |
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